High-throughput, energy-efficient plastic recycling systems tailored for municipal solid waste processing and post-industrial resin recovery.
The parish of Encamp, situated strategically within the Principality of Andorra and serving as a vital nexus in the Pyrenean economic corridor between France and Spain, faces escalating requirements for advanced waste management infrastructure. With growing commercial sectors, mountain tourism, logistics nodes, and light industrial processing, Encamp produces significant quantities of post-consumer plastic waste (such as PET beverage bottles and municipal stretch films) alongside post-industrial polymers (including PE/PP film packaging, construction protective membranes, and rigid container waste).
Under strict European environmental standards and Andorra's National Waste Strategy (Pla Nacional de Residus), landfill disposal and unmonitored incineration are heavily restricted. Local processors and regional waste handlers in Encamp require industrial-grade plastic recycling machine lines capable of transforming dirty, contaminated mixed waste polymers into food-contact-grade PET flakes, high-purity PE/PP granules, and ultra-dry regrind suitable for immediate re-extrusion.
Operating recycling equipment at higher altitudes like Encamp demands optimized thermal management and moisture control systems. Polymer drying requires specialized techniques—conventional hot-air dryers lose significant efficiency in cold alpine environments. Our patented Infrared Crystallization Dryer (IRD) technology circumvents ambient thermal losses, cutting drying times from 4 hours to just 20 minutes while lowering power consumption by 45-50%.
Engineered for extreme durability, minimum water consumption, and zero-contamination output.
Utilizes ultra-high rotational velocity (up to 1,200 RPM) to strip tough paper labels, glues, organic soil, and micro-particles from rigid PET flakes and agricultural films without heavy chemical reliance.
Acquired German Patent expertise in 2008 for Infrared Crystal Dryers. Achieves simultaneous crystallization and drying of PET, PETG, PLA, PBAT, and PA resins in 20 minutes down to <50 ppm moisture.
Designed for highly elastic agricultural film and post-industrial PE/PP stretch wrap. Converts washed film into dense popcorn-style agglomerate (1-2% moisture), boosting downstream extruder throughput by up to 50%.
| Recycling Line Stage | Core Technical Mechanism | Performance Standard | Benefit to Encamp Recyclers |
|---|---|---|---|
| 1. Primary Shredding | Heavy-duty Single/Double Shaft Shredder with SKD-11 blades | Uniform chip size (20-40mm) | Handles heavy baled films & rigid thick-walled drums |
| 2. Friction & Float Washing | Multi-stage counter-current float tank + high-speed washing | Purity level > 99.8% | Minimal fresh water intake via closed-loop filtration |
| 3. Squeezing & Drying | Hydraulic screw pressing + thermal squeezing dryer | Final moisture 3% - 5% | Low energy consumption, compact footprint |
| 4. IRD Dehumidification | Infrared rotary drum with localized thermal zone regulation | Drying time 20 mins (<50ppm) | Eliminates yellowing and polymer degradation |
| 5. Extrusion & Pelletizing | Double-vacuum degassing extruder with automatic hydraulic filter | Food-grade melt clarity | High bulk-density pellets ready for market sale |
Global Pioneer in Plastic Recycling and Infrared Drying Equipment Since 1998.
Founded in 1998, ZHANGJIAGANG LIANDA MACHINERY CO., LTD has established itself as an authoritative global manufacturer of customized plastic recycling equipment and industrial dryers. We focus on delivering robust, simplified, and reliable systems that ensure trouble-free continuous production.
With over 2,680 installations spanning 80+ countries—including Germany, the United Kingdom, Mexico, Russia, the United States, South Korea, Japan, Spain, and Hungary—LIANDA MACHINERY brings top-tier engineering to Encamp enterprises requiring CE and ISO9001 certified machinery lines.
Tailored machinery customization guarantees seamless compliance with European regulations and local operational conditions.
Every plastic recycling machine line dispatched to Encamp strictly complies with EU Machinery Directive 2006/42/EC, Low Voltage Directive 2014/35/EU, and electromagnetic compatibility (EMC) standards.
To adhere to strict mountain environment protection directives in Andorra, our washing lines can be combined with internal water purification and recalculation systems, maintaining zero toxic effluent discharge.
We configure electrical cabinets for 400V/50Hz standard European power grids with Schneider/Siemens control gear, offering remote PLC diagnostic links and rapid onsite setup guidance in Encamp.
Versatile line configurations engineered to process diverse municipal, commercial, and agricultural plastic scrap streams.
Processes collected beverage containers into washed, food-grade clear PET flakes (<50 ppm moisture). Suitable for direct thermoforming sheet extrusion or fiber spinning.
Transforms high-volume stretch film, shrink wrap, and commercial packaging scrap into uniform recycled granules (rPE/rPP) with zero air bubbles using multi-vent extruders.
Equipped with specialized sand/dirt removal units (patented grass-sand separators) to remove heavy soil and mineral debris prior to film squeezing and repelletizing.
Explore our complete range of CE-certified granulating, pelletizing, drying, and shredding machine lines.
Expert answers regarding machinery procurement, technical parameters, energy savings, and post-sales support.
Partner with Zhangjiagang Lianda Machinery Co., Ltd.—over 2,680 successful global recycling installations. Get customized engineering drawings, complete machine specifications, and a factory-direct quote.