Top 10 Polyester /PET Masterbatch Infrared Crystallization Dryer Manufacturer, Factory

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Top 10 Polyester /PET Masterbatch Infrared Crystallization Dryer Manufacturer, Factory

To the stick property PET Masterbatch, >>We have designed the special drying processing to ensure no clumping, no sticking >>Rotary drum design to avoid any clumping of the material and assure a very good cross mixing of the material

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Product Description

The frequency of infrared is about 1012 C/S ~ 5x1014 C/S, which is part of electromagnetic wave. Near infrared wavelength is 0.75~2.5μ and travels straight at the speed of light. It is directly transmitted to the material to be heated, causing physical phenomena of absorption, reflection, and transmission.

Infrared rays that penetrate and reflect from the material do not affect the organization of the material, but the absorbed energy is converted into heat due to molecular excitation, causing the material temperature to rise. PET crystallization can be achieved in a very short time.

Key Advantage: Dry & Crystallize PET Masterbatch in 20mins at 50ppm by saving 45-50% energy cost.

Up to 60% less energy consumption than conventional drying systems
Uniform crystallization process
No pellets clumped or stuck
Drying and crystallization in one single step
Careful material treatment
Instant start-up and quick shut down
Independent temperature and drying time control
Easy cleaning and color changing

Processing Workflow

1. Pre-heating: The infrared lamps operate at high power with slow drum rotation to reach the target temperature rapidly.

2. Drying & Crystallizing: Drum speed increases to prevent clumping. Infrared power maintains the process for 15-20 minutes depending on material properties.

3. Automatic Discharge: The system automatically discharges material and refills, managed by an intuitive Touch Screen interface where recipes can be saved.

Frequently Asked Questions

Q: Will the PET masterbatch clump or stick together during processing? A: Our rotary drum design ensures no clumping and provides excellent cross-mixing of materials. Q: Is the system easy to clean for color changes? A: Yes, the drum features simple mixing elements with no hidden spots, allowing for quick cleaning and 3-minute drum swaps. Q: What is the energy consumption? A: The system maintains an energy consumption rate of less than 100W/KG/HR. Q: Does the system include cooling for packaging? A: Yes, we provide an integrated cooling function to lower the masterbatch temperature to approximately 70℃ for immediate packaging. Q: What is the standard delivery time? A: The standard delivery time is 45-60 working days. Q: Is the equipment CE certified? A: Yes, our equipment carries the CE certification.